Coolest Pencil Holder in All of 3rd Grade

by Mrballeng in Living > Decorating

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Coolest Pencil Holder in All of 3rd Grade

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Section of 1” pipe + neodymium magnets + gun blue flames = One awesome pencil holder.

I used to make these “in binder” pencil holders out of the cardboard from used paper towel rolls. Now that my son is entering 3rd grade I thought I’d send him off with a new twist to old gear.

Prep the Body

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First thing I did was measure the length against a pencil. After cutting with a pipe cutter I put it in my mini lathe. I then machined and sanded off the zinc coating. This is the area that will get covered in bluing.

Grind the Ends

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I smoothed the bottom with files so I would get a good joint while soldering. The top lip was rounded over on both sides so that, a) there'd be no sharp edges, b) the lid would fit snugly. I used a dremel to get it done.

Cap the Bottom

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I cut out a circle from 22 gage sheet metal and soldered it onto the bottom. I used a file to grind it flush while in my lathe.

Make the Magnetic Lid

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This lid is self-centering and kept in place with magnets. While in use the lid can just be stuck to the side which also prevents it from rolling. It has a rolled lip to make it look more seamless.     

I machined two circles on my lathe one of which would be domed. I kept reducing one circle until it just barely fit into the pipe.

Next I placed the magnets in the lid and used epoxy putty to hold all the pieces together.

Finish the Lid

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After the epoxy putty set I clamped the lid in place and rolled the edge down with my trusty hammer.

A pass through a scouring wheel smoothed it out nice.

Add the Flames

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The flames are put on with the help of gun bluing (make sure to follow manufacture safety precautions when handling and using bluing). After taping off and painting the ends I found some flames through an image search.

I traced over the flames while a piece of aluminum tape was under paper. I then placed the embossed tape on the pencil holder and cut them out with a razor blade.

A little bluing and the flames stood out great.

Thanks for reading.