Coffee Table Made Form a Single 2x4

by StephanP1 in Workshop > Furniture

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Coffee Table Made Form a Single 2x4

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⚔ coffee table (2x4 Contest Entry 2014)

To get an overview please watch the video.

First, sorry for my English!

This coffee table was made by a 2"x4" (5cm x 10cm) and 8 feet (240cm) long.

I know it is a wrong 2x4 because it is 2"x 4" and a real 2x4 is not 2"x 4"

The wood I used was Swiss pine, in German "Zirbe". It smells pretty good, so I decided not to use any wood finish.

Plan and Tools

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All measures on this plan are in cm!

Tools, I used:

  • table saw
  • router
  • band sander
  • drill press
  • clamps
  • chisel

wood glue

4 screws

Cut the 2x4 in Pieces

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I have only a small table saw, but with a clamp and a supporting table, it was no problem.

Cut the Pieces in Width

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Swiss pine is very soft. So it was not a problem to cut it with a fine saw blade.

Milling

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I cut a 4mm slot in the long table frame piece

all the small boards of the table top got a shoulder, so the fit in this slot

every foot got two slots

Cut Tenons

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the pieces of the frame got tenons

Sanding

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a lot of sanding!

Assembling the Table Top

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I glued every tenon in the slot of the frame with a small separator made out of 6 mm MdF

Then I glued the second board on the tenons and clamped all together.

After the glue was dry, I cut the boards in length and sand the table top.

Preparing the Table Stand

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the table top was screwed on the stand

I drilled holes with a big drill bit half into the frame boards

and with a small drill bit all the way through

Assembling the Table Stand 1

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First, I glued the two small pieces on the feet

Assembling the Table Stand 2

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then I glued the long parts on.

Because my clamps are not big enough, I made this little jig.

Assembling

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Just screw the table stand on the table top.

If you have any questions, please write them in the comments.

If you like this, please vote for it in the table contest.