Clicky Gear Switch

by Sully Jenkins in Workshop > 3D Printing

1713 Views, 6 Favorites, 0 Comments

Clicky Gear Switch

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Clicky switch

Hi, my name is Sully Jenkins. I am in 8th grade and go to a middle school in California. This is my version of a file found on thingiverse. I made it and it did not work too well and ended up breaking. I made my own version of this switch. This 3d print is really cool and satisfying to click, and it just makes turning on the lights very fun. I made this after making the soda machine and I just thought it would be fun to put it into the competition. I have a 3d printing youtube channel that I make 3d printing videos on. My 3d printer recently broke so I cant keep making videos. I started off in tinkercad and then went into fusion 360 so I can hopefully win that 250 dollar prize, thank you for looking at my print. Check out the video I put of me using it.

Supplies

White 1.75 pla filiment

https://www.amazon.com/OVERTURE-Filament-Consumables-Dimensional-Accuracy/dp/B07PGZNM34/ref=sr_1_3?crid=NRD9PFI02C59&keywords=white+1.75+pla+filament&qid=1687381118&sprefix=white+1.75+%2Caps%2C170&sr=8-3

Creality Ender 3

https://www.amazon.com/Official-Creality-3D-Printer-Source/dp/B07D218NX3/ref=sr_1_1_sspa?crid=15J9HL602VWOC&keywords=creality+ender+3&qid=1687381173&sprefix=crea%2Caps%2C152&sr=8-1-spons&sp_csd=d2lkZ2V0TmFtZT1zcF9hdGY&psc=1

Creating the Parts in Tinkercad.

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I measured my light switch and made the beginning design. I then made them look as good as I could. I made the pins easy to slide through so I can make lots of them easily. I also made all the gears slightly smaller so I could not have to sand them down for them to fit.

Finishing Everything in Fusion 360.

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I put everything into fusion 360 where I rounded out edges and made sure everything was to the correct scale. Then I took the finished file and 3d printed everything.

3d Printing It All.

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I 3d printed all of the parts

Putting Everything Together.

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First, I took the screws off the switch, then I put the flat gear into the holder. I then moved the flat gear so I could put the two screws back in. Then I put in the bottom gear before I put the pin through it.

Continuing Putting Everything Together.

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I then put the top switch gear in and then put the pin through it. Now the gear switch is complete.

Conclusion.

flip mechanism
slow motion click

Now everything is finished and I have a super clickey and satisfying light switch. Thank you again for looking at my design. Here are two videos of the mechanism working.