Chop Saw Insert

by djpolymath in Workshop > Tools

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Chop Saw Insert

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Fashion a zero clearance insert for a miter saw to prevent tear out.

Stock Width

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Remove the saw insert and cut a piece of stock to fit snugly in the insert space.

Depth

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Cut the edges of the insert piece to sit flush with the saw top.

Round Edge

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Trace the saw insert edge onto the wood piece. Sand the piece.

Fit

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Remove any wood from the underside of the piece to allow for a snug fit.

Screw Holes

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Use the insert as a template to drill screw holes. Countersink the holes. Place the new insert on the saw and cut a slot for the blade.

Finish

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Give the insert a few coats of Danish Oil.

Fasten

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Screw the insert in place.