Car Decal Sticker - Made With a Vinyl Cutter

by drewSaysGoVeg in Workshop > CNC

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Car Decal Sticker - Made With a Vinyl Cutter

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In this guide we're making a vinyl car decal.

Some background:
Stephanie is the director of the San Francisco office of The Humane League, an animal protection organization. She gives presentations at schools and travels a lot for her outreach work. She came to a Hack for Animals night and we came up with the idea of converting her personal car into something that promotes her organization while she travels, so I helped her make this vinyl-cut sticker.

This project was made on the vinyl cutter at TechShop.

Materials:
* Some vinyl sticker paper
* Contact paper
* Rubbing alcohol 

Equipment:
* Vinyl cutter machine - I used the one at TechShop, I recommend looking for a maker space that may have one
* Exacto knife
* Dental tools or toothpicks
* Squeegee

Prepare the Files

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You'll need to create your artwork as a vector file. We started with a PNG logo and used live trace in Illustrator to convert it to a vector file.

Run the Vinyl Cutter With Your Design

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We used the vinyl cutter at TechShop. This machine takes our image and cuts it onto the sheet of vinyl.

Remove the Negative Space

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Using dental tools and an exacto knife we cut out the negative space in the design. It'll take some time to get it all cleaned up. You want to end up with a piece that have your design stuck to the white backing.

Cover Your Piece With Contact Paper

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After cleaning up the design, we cover the piece with contact paper so we can adhere it to a surface. Smooth out the contact paper so we can get good contact with the surface and reduce air bubbles.

After this step our big decal is ready to be deployed.

Clean Your Car for Maximum Sticking Power

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Use the rubbing alcohol to clean up the car door before placing the sticker. Remove dirt and any particles. 

Place the Sticker

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Start from one side and smooth out the sticker as you place it. This will help prevent airbubles. Use the squeegee to smooth out the sticker as you place it. 

After you place the sticker, remove the clear contact paper film. Be careful around the edges. After you remove the clear sheet, use your hands or the squeegee and push down the sticker for good adhesion. 

Finished Product

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If you need to remove the sticker at any point, you can use a hair dryer to heat up the vinyl and it'll come off a little easier.