Busy Board

Hello

I would say sorry for my English it's foreign for me. If you will find mistakes or typos please let me know))

Prepare Base for Our Busy Board

In the attachment you could find the scheme for laser cutting from 3 mm and 6 mm plywood.

We have only these plywood and for taking 12 mm we should cement it from several pieces.

Downloads

busy board.cdr

Cement the Plywood

After cementing we should take more massive details and completed labyrinth.

List for cementing:

main base
5 doors
5 second (small) part of doors
labyrinth
clamping for the dragon

Choose the Palette

Chose one base color and 1-2 colors for elements of the busy board

Polishing

All details should be polished before dyeing.

Polish the Cogwheel

Scour the edge of cogwheels. We've found really simple way)))

Dyeing

I think we need not any comments)

Labyrinth Keeper

Complete the figure of dragon for labyrinth like on the photos.

Note that it should be assembled on the labyrinth base because you can't move him inside after assembling.

Combine Cogwheels

Put cogwheels on the pin with spacers and add the fixtures on the edges.

Analyse Places

Make temporary alignment.

Complete the Doors

Assemble all 5 doors with furniture and fasten them to their places. The second (small) parts of the doors clamp on the glue but prepare holes in the base for fastening from backside.

Socket and Plug

Use the cord instead of the wire it will be more comfortable for the child. Use the hot glue for fixation in the plug.

Mark and Drill

Mark and drill holes for all remaining elements by using your previous layout.

Assembling

Some elements (for example some buttons) does not have holes for fastening to the board. Drill them and fasten the back side of the element to the board. For assembling with the face side of the element use the hot glue.