Bottle Opener. Lost Foam Metal Casting
by DuralM in Workshop > Molds & Casting
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Bottle Opener. Lost Foam Metal Casting
![Bottle opener. Lost foam metal casting](/proxy/?url=https://content.instructables.com/FSC/DGVS/JBCJMP58/FSCDGVSJBCJMP58.jpg&filename=Bottle opener. Lost foam metal casting)
I wanted to make some useful bottle opener with unique or at least nice design.
Preparing the Mold
![IMG_20170411_112329.jpg](/proxy/?url=https://content.instructables.com/FZB/CJHR/JB6UUEZR/FZBCJHRJB6UUEZR.jpg&filename=IMG_20170411_112329.jpg)
![bscap0000.jpg](/proxy/?url=https://content.instructables.com/FNS/UKNR/JB6UUF4Z/FNSUKNRJB6UUF4Z.jpg&filename=bscap0000.jpg)
![bscap0001.jpg](/proxy/?url=https://content.instructables.com/FA0/G7O0/JB6UUF52/FA0G7O0JB6UUF52.jpg&filename=bscap0001.jpg)
As a mold I use big beer can and green sand. I've made bottle opener sample from a plastic foam.
Aluminum Is Melted and Ready for Pouring
![bscap0002.jpg](/proxy/?url=https://content.instructables.com/FMG/3O1H/JB6UUF6K/FMG3O1HJB6UUF6K.jpg&filename=bscap0002.jpg)
![bscap0003.jpg](/proxy/?url=https://content.instructables.com/F0F/M01R/JB6UUF76/F0FM01RJB6UUF76.jpg&filename=bscap0003.jpg)
![bscap0004.jpg](/proxy/?url=https://content.instructables.com/F2U/5U5I/JB6UUF1F/F2U5U5IJB6UUF1F.jpg&filename=bscap0004.jpg)
When aluminum is melted it's time to cast it.
Result
![bscap0005.jpg](/proxy/?url=https://content.instructables.com/FDY/3VIL/JB6UUF1I/FDY3VILJB6UUF1I.jpg&filename=bscap0005.jpg)
![bscap0006.jpg](/proxy/?url=https://content.instructables.com/FN7/F37J/JB6UUF33/FN7F37JJB6UUF33.jpg&filename=bscap0006.jpg)
![bscap0007.jpg](/proxy/?url=https://content.instructables.com/FMK/JOCT/JB6UUF3O/FMKJOCTJB6UUF3O.jpg&filename=bscap0007.jpg)
![bscap0008.jpg](/proxy/?url=https://content.instructables.com/FBY/XPQZ/JB6UUF3P/FBYXPQZJB6UUF3P.jpg&filename=bscap0008.jpg)
![IMG_20170414_173234.jpg](/proxy/?url=https://content.instructables.com/FM1/KXJ6/JB6UUFGW/FM1KXJ6JB6UUFGW.jpg&filename=IMG_20170414_173234.jpg)
I like how it finally looks. It's not just a bottle opener but can be easily used as a keychain.