Bicycle Headset Cup Remover

by Mars in Outside > Bikes

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Bicycle Headset Cup Remover

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This is a mimic of a much more expensive tool sold by Park tools to remove headset cups out of bicycle frames. Theirs is all pretty and made of high tensile steel, but whatever.

Find some tubing. Copper, steel, even an old flat handlebar will work. Just don't use aluminum; it's too brittle.

Cut Your Tubing Down the Center

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Cut down about 5 or 6 inches through both sides. A hack saw will work too.

Stretch Apart

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Clamp your tube into a vise and using something, separate the ends.

Make It Look Like This

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It should be about 1.5" wide

Remove a Cup

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If you wish to remove the bottom cup, insert your tool (non-cut side first). Pull on the top until your flared out bottom rises just above the cup you're removing and hear it pop.

Wail

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Now, holding the frame securely, wail down on it. Bigger harder hits are better. If you tap tap tap on it, you'll get nowhere other than harming your newly crafted tool.