Bar-table

by gijsvanessen in Workshop > Woodworking

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Bar-table

foto in kamer finish.jpg

The tools I have used:

  1. Circular saw
  2. Miter saw
  3. Handsaw
  4. Router
  5. Drill
  6. Belt sander
  7. Orbital sander
  8. Chisels
  9. Rubber mallet
  10. Wood clamps

Supplies:

  1. Live edge slab
  2. Fir square beams 69x69 mm
  3. Wooden dowel
  4. Steel strips
  5. Paint brush / paint roller
  6. Paint (matt black)
  7. Paint (matt clear coat)
  8. Wood glue
  9. Screws
  10. Felt

Sketching

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Designing the Bar-table

design bartafel.JPG

The Work Files

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Purchasing the Wooden Live Edge Slab

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I bought this slab of Ipe wood at a local sawmill.
Ipe, also called Brazilian walnut or lapacho, is a dense and resilient wood that comes from the forests of Central and South America. Like other tropical woods, Ipe bears some unique characteristics. It's a particularly durable wood that weathers fantastically and looks beautiful.

The slab was too long for my design, so I cut off the cracked part.

Sawing the Slab

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I used an electrical circular saw to adjust the slab.

Removing the Bark

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I used several chisles and a rubber mallet to remove the bark.
I recommend to use a rubber mallet to prevent damage to your chisles, which must be sharp obviously.

Installing the Mild Steel Bars

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First I created a wooden jig to guide the router, which I used to create the slots.
I mounted the mild steel bars in the slots, to prevent the wood from cracking.

Sanding

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I used a belt sander to sand the top. I started with 80 grit and worked in steps up to 220 grit.

I used an orbital sander to sand the live edge sides, with the same grits as mentioned above.

Sawing the Legs

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Assembling the Legs

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I glued wooden dowels to cover the screws and subsequently sanded them flush with the frame.

Painting the Legs and Constructing the Frame on Top

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I had to paint the 'visible' parts three times.
So keep this in mind when you buy your paint and for your time-management!

After the paint, I added two layers of clear coat, to prevent it from damaging and to make it water resistant.

Felt Under the Feath

filt.jpg

Putting on the Finish

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This is a clear matt finish.

Mounting the Slab to the Frame.

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Details

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