Aluminum Casting for Beer Lovers. Casting a Classic Shape Aluminum Bottle Opener

by DuralM in Workshop > Molds & Casting

4982 Views, 38 Favorites, 0 Comments

Aluminum Casting for Beer Lovers. Casting a Classic Shape Aluminum Bottle Opener

Aluminum casting for beer lovers. Casting a classic shape aluminum bottle opener

I've already made a review where I made a key ring bottle opener. This time I've decided to make a classic style bottle opener. As usual I will make this bottle opener using lost-foam casting technology.

Cutting a Bottle Opener

bscap0001.jpg
bscap0002.jpg

First of all, I need to cut out a shape of a bottle opener from a polystyrene sheet.

Making a Mold

bscap0003.jpg
bscap0004.jpg
bscap0005.jpg
bscap0006.jpg

Using green sand I'll make a mold. I always use 2 risers. In my opinion, it's the easiest way for casting.

Casting

bscap0007.jpg
bscap0008.jpg
bscap0011.jpg
bscap0013.jpg

Before casting I load as much aluminum as possible into the crucible. When aluminum was melted I added more. On the final stage I threw away the dross. After that it was time to cast

Opening a Mold

bscap0016.jpg
bscap0018.jpg

After casting I waited for 15 minutes and opened a mold. Casting result is not bad :)

Cheers!

bscap0019.jpg
bscap0020.jpg
bscap0021.jpg
bscap0022.jpg
bscap0023.jpg
bscap0024.jpg

When a bottle opener is ready it can be used for opening an appropriate bottle :)