Portable Battery Connect 150w V1

by arrow261807 in Workshop > 3D Printing

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Portable Battery Connect 150w V1

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This battery was invented in order to solve a big problem power outages. So I decided to invent a 150w battery 100% repairable all over the world.New improvement as well as new accessory arrives.There will also be other batteries with more autonomy.It is a 3S8P battery ( 3 batteries in series and 8 in parallel). It was made with recovery cells so it does that 150w but it could do much more.There will be no plans to manufacture the battery because I will make other improved model in order to commercialize it. But I give you the plans for this accessory as well as the detailed steps for manufacturing. This battery includes a connected BMS to track input and output current, battery level, charge and discharge.


The battery design and techniques used will remain confidential.

Supplies

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Tool:


For the reference of the tools used I have them not badly any brand of ferrons tool case.

Soldering iron 

Clamp plate 

Clipping 

Turn to 

3 mm tap 

3D printing: DUPLICATOR 12 / 230

glue gun

super glue+


Component:

connector xt60

connector 12V 5.5x2.1mm : https://fr.aliexpress.com/item/1005002886850760.html?spm=a2g0o.order_list.order_list_main.68.23ff1802LJN33Q&gatewayAdapt=glo2fra

12V/24V Triple USB-C Car Charger Sockets USB: https://fr.aliexpress.com/item/1005004534719269.html?spm=a2g0o.order_list.order_list_main.88.23ff1802LJN33Q&gatewayAdapt=glo2fra

button used : https://fr.aliexpress.com/item/32968811940.html?spm=a2g0o.order_list.order_list_main.108.23ff1802LJN33Q&gatewayAdapt=glo2fra

Cigarette lighter plug : https://www.amazon.fr/dp/B07TN79RT5?psc=1&ref=ppx_yo2ov_dt_b_product_details

File 3d

3D printing parameter:

Rafts: no

Supports: yes

Infill: 45%

Connector Box

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Step 1: Remove media from 3D printing



Step 2: Tap all holes with a 3 mm tap 



Step 3: Glue the connectors you need ( xt60, and the 2 5.5 x 2.1 mm Jack connectors).



Step 4: Weld all components according to the above diagram.


Step 5: Aim at the front and top cover with 8 3/6 mm screws (measurement was done on the screw head)

Battery Info

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The battery made 150w in 3S8Ps with 18650 recovery cells.The BMS is connected in order to monitor the consumption and the load level live.