4-sided Island for a Walk-in Closet
by diymontreal in Workshop > Furniture
7929 Views, 70 Favorites, 0 Comments
4-sided Island for a Walk-in Closet
This 4-sided walk-in closet island is packed with storage solutions. Two sides have open shelving to store 32+ pairs of shoes. The other 2 sides have sliding barn doors for “hidden storage”. You can make the barn door hardware yourself, and I’ll show you how!
The overall dimension of this closet island are 32″ x 32″ x 30″.
You can get the build plans HERE.
Tools & Materials
- 3/4 inch maple plywood - 4x8 sheets
- 1/4 inch birch plywood - 2x2 sheet
- 1”x2”x8’ select pine boards
- 2”x6”x6’ select pine boards
- 1-1/4” pocket screws https://amzn.to/2JJGRBb
- Shelf pins https://amzn.to/2xPLXHn
- Aluminum flat bar 1/8" x 8 feet https://amzn.to/2JAqzL5
- Nylon wheels https://amzn.to/2sLU5mG
- Nylon spacers https://bit.ly/2HFi3VU
- Self-drilling metal hex screws https://amzn.to/2sD7spX
- Hex screws https://amzn.to/2sSnjjZ
- Hex bolts https://amzn.to/2JMUHmv
- Flat washers https://amzn.to/2JDWyd8
- Lock nuts https://amzn.to/2Hp5Rc0
- Tabletop fasteners (Z-clips) https://amzn.to/2JqeEwd
- Brad nails https://amzn.to/2JgDP8p
- Wood glue https://amzn.to/2JhDiD9
- Black spray paint https://amzn.to/2l2iX5Z
- Enamel paint https://amzn.to/2HHpuvQ
- Wipe-on poly https://amzn.to/2Jn6l4a
- DryDex https://amzn.to/2JlZ0Sd
TOOLS
- Pocket hole jig https://amzn.to/2l2Vdi8
- Shelf pin jig https://amzn.to/2sQ6lDq
- Sawstop https://amzn.to/2JwDj6n
- Cordless Brad nailer https://amzn.to/2JwqEjG
- Mini palm impact driver https://amzn.to/2JIwVoE
- Palm router https://amzn.to/2JDDpF2
Cabinet Frame Prep Work
The cabinet is fully assembled using 1-¼” pocket screws, but before assembling, I prepped all my parts for later on by making the shelf pin holes for all the adjustable shelves, and the slots to attach the top using Z-clips.
Next I pre-drilled all the pocket holes.
Assemble the Cabinet
I assembled the walls to the back panels to make to U-shaped formations.
I then positioned both on top of my bottom panel and screwed them down with pocket screws.
Lastly I slipped in the middle divider and fastened it with pockets screws.
Toe Kick
I clamped together the panels to form the toe kick base and assemble it with pocket screws.
I flipped the cabinet on its side and attached it to the underside of the cabinet using pocket hole screws, making sure to leave 1″ spacing on all sides.
Face Framing
To dress up the cabinet a little, I decided to add some face framing made from 1×2 pine boards. I attached them with some glue and brad nails.
I also used the same method to cap the front side of all my long shelves.
Build the Doors
To build the doors I used ¼ birch plywood as a backer, and added some 1×2 pine framing that I glued and nailed in from the back of the ¼ inch panel to create a 3D effect.
To add the diagonal piece, I simply laid my piece of wood on top of the door and lined up the corners, then traced my cut line with a ruler, lining it up visually. Not exact science, but it worked out perfectly.
I carried the piece over to my miter saw and adjusted the angle of the saw until it lined up with my marking.
Paint Prep & Painting
Before moving onto paint, I filled all the nail holes and cracks using DryDex, a spackling that goes on pink and dries white.
Once dry, I sanded everything down until smooth using 120-grit sandpaper.
I vacuumed up all the dust and carried the base, shelves and doors out to my spray tent. I went with an alkyd enamel finish paint that I applied with my HomeRight Super Finish Max Extra HVLP paint sprayer. I applied 3 coats, lightly sanding with 320-grit sandpaper in between each coat.
Build the Tabletop
I used finish pine to build the top, which means it’s already been jointed and planed square. Therefore all I need to do is cut the 2x6x6 boards in half so I’ll have six pieces.
I applied a generous amount of glue to all the edges with a glue brush and clamped the boards together to form the table top.
I used a wet rag to wipe of all the squeeze out before it had time to dry.
Trim the Tabletop
I trimmed down and squared the tabletop by marking it with a T-square and using a straight edge and my circular saw to make the cut.
I then sanded it down to using 80-grit, the moving up to 120-grit and finally 180-grit.
To smooth the edges, I used my trim router with a round over bit to round over the edges, going around the tabletop in a counterclockwise direction.
Tabletop Finish
To finish the top, I skipped the stain since I wanted a natural wood look and I decided to try out wipe-on poly for the first time. I applied 3 coats. For a smooth finish, I let each coat dry 24 hours, then lightly sanded it with 320-grit sandpaper before applying the next coat.
To attach the top to the cabinet, I used some tabletop fasteners, also called Z-clips. This will allow for wood movement as the tabletop expands and contracts with the seasons. I simply slipped them into the pre-cut slots and screwed them into the underside of the tabletop.
Make the Barn Door Hardware
You could buy a small sliding barn door hardware kit, but I decided to make my own after watching a tutorial from Shanty-2-Chic.
Start by cutting the aluminum bar to length, using a hacksaw or a jigsaw with a metal cutting blade. Use a file or sander to remove the jagged edges.
Drill a hole 1/2″ from each end of the 32″ rails using a metal drill bit. Drill a hole 1/2″ from the top of the shorter pieces (5″) that will be mounted to the doors.
Spray the rails and hardware with black paint.
Mount the Barn Door Hardware
Assemble the barn door hardware: Hex bolt -> flat bar -> washer -> nylon wheel -> washer x2 -> lock nut.
Mount the hardware to the doors using self-drilling hex screws.
Mount the rail to the cabinet using 2″ hex screws and the nylon spacers.
Hang the doors on the railing.
Get the Plans
That completes this build!
If you want to build this 4-sided island for yourself, you can get the plans here.
____________________________
Be sure to check out the video tutorial if you haven't already done so. If you like what you see, subscribe to my YouTube channel to get notified when I post new builds.
You'll also find more projects on my website at diymontreal.com projects like: