3D Printed Iron Man's Arc Reactor Prop

by duplo7even in Craft > Costumes & Cosplay

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3D Printed Iron Man's Arc Reactor Prop

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For the Student Design Instructables Competition: I attend the Academy for Math, Engineering, and Science in Salt Lake City, Utah.

In this project I made a 3D printed prop of Tony Stark's first arc reactor. It has 13 LEDs and is powered by a coin cell battery, specifically a 3v CR2032.

Supplies:

  • 3v coin cell battery and holder
  • Pla fillament both black and translucent - I used 3D Solutech's natural clear PLA filament and Sunlu black PLA
  • Copper wire
  • Super glue
  • LEDs - I used 10 3mm Blue Flat Top LEDs and 3 normal blue 5mm LEDs
  • Wire for soldering the LEDs together
  • Switch - I didn't think to use one in mine, but I would highly recommend a small switch to turn on and off the LEDs
  • Magnetic clip to hold the prop onto your shirt

Tools:

  • Soldering Iron + solder
  • 3D printer

Design

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I designed the parts in Fusion 360. All the stl files can be found on my Thingiverse page: https://www.thingiverse.com/thing:5162208

Print Parts

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I printed the parts on my Ender 3 Pro. I reccomend printing just one at a time until you are sure you have the settings right.

You will need to print:

In black:

  • 10 ArcReactorCopper
  • 1 ArcReactorRing (needs support)

In clear:

  • 10 ArcReactorClear
  • 1 ArcReactorCenter

Wind Copper Wires

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Wind the copper wire around the black "ArcReactorCopper" pieces. Don't worry about it being perfect because it won't do actually do anything, it is just decorative.

Super Glue!

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Super glue the wound pieces with all the other pieces and let dry. Don't be shy with the super glue, it needs the strength!

Solder

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ArcReactorWiring.PNG

The LEDS are soldered in parallel. The circuit diamgram shows the general wiring. Make sure to also solder on your coin cell battery holder. Remember to wire all the LEDs according to their polarity.

Glue Magnetic Clip

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Use superglue to attach the clip to the reactor. This is how you will wear the prop. Make sure it is on good, because you don't want it falling.

Enjoy!

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This is a cool Halloween costume prop, and it looks awesome in the dark.

Improvements

To improve the design, you could:

  • Make it more accurate to the Arc Reactor in the film
  • Add a switch to turn it on and off
  • Change the circuit to a brightness you prefer
  • Add a more reliable clip - it may not stay on if you are running around

Feel free to change it however you want. Have fun!