Upcycled Oak Chair Into Ukulele Stands

by scottdesignworks in Workshop > Woodworking

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Upcycled Oak Chair Into Ukulele Stands

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I made this radiator chair when my kids were little so they could have a cozy seat to read or watch TV. But they have outgrown it now, and it’s time to repurpose the solid oak boards. 

Supplies

1 Oak Radiator Chair, masking tape, glue, paper, varnish

Tools: Thickness Planer, Table Saw, Dado Set, Bandsaw, scissors, ruler, sandpaper

Say Goodbye to the Old Chair

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Say goodbye to the old chair. Make sure no-one wants it anymore.

Retrieve Raw Materials

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Strip off the felt. Knock the glued bits apart.

Plane the Wood

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This gets rid of the old finish and glue. I planed it to ⅝” thickness. Note: It’s not safe to run pieces shorter than 13” long through the planer and I found out why when I tried. The small piece broke up and part of it flew out the front of the planer. Luckily no-one got hurt. 

Cut Out Templates

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Cut out some templates of the parts needed, and use them to get an idea of how many you can make with the wood. I tried to get 4 uke stands out of it, but there wasn’t quite enough wood, so I settled for 3.


Make the Angled Cuts

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Layout the parts carefully on the wood, and use the miter gauge to cut the angled parts. 

Make the Square Cuts

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Use the rip fence and/or crosscut sled to make the square cuts. 

The Round Cut

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Use a 2” hole saw to cut the round part. Center the bit 1/2" in from the edge. Clean up on the bandsaw.

The Dados

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Set the dado cutter to ⅝”, then do a test fit. Mine was a little loose so I adjusted the stack with some shims until I got a nice snug fit. I taped the parts together and clamped them to the sled for safety. Then I made several passes to reach the final depth.

Check the Fit

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Put together to check that everything fits. 

Sand Everything

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I go up to 200 grit sandpaper.

Glue

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I brushed it on to all the joint's surfaces, and let the snug joint be its own clamp. Let dry overnight.

Varnish

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I like this water based polyurethane. Easy to clean up.

Photograph

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Get some beauty shots.

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