2 Watt LM380 Chip Amp

by nickmccullough in Circuits > Speakers

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2 Watt LM380 Chip Amp

all conected up.JPG
Hey everyone.

So here's how this project came about.  I needed  two, 2 watt amps for a speaker project, and didn't want to go buy amplifyed computer speakers and rip the amp out like i see some people doing, so i decided to buid one.  Well i googled a little, and came up with a circuit for the LM380 IC.  It seemed to be a pretty popular circuit, posted on a lot of different websites, so i figured i would have a lot of support information if something went bad. well i guess i fail at google but thankfully a helpful user helped me out. c181155 helped me out, and posted a link to the datasheet which helps alot*stupid me didn't even bother to look at the datasheet...* heres the link
http://www.national.com/mpf/LM/LM380.html#Documents
 So in this instructable I will walk you through the building of this amp and the things that i found confusing.

*Alot of the actual instructions are within the pictures, as i found it easier to explain this way.

Materials/Tools

IMG_3247.JPG
Materials
------------
Paper and glue
some copper strands for jumper wire

an LM380 IC
2- 25V(or higher) 470uf electrolitic capacitors
a 2.2 ohm resistor
a 10k audio taper potentiometer
a headhone jack/rca jacks/you get the point
a power supply(10-22V)

Tools
--------
soldering iron
probably some pliers
a multimeter if you have one, however you can definately make this with out one
a needle (sewing, not epidermic...)
some aligator clips will probably be very helpful, i know they were for me

Circuit

LM380 chip amp Circuit.gif
LM380 Pin Out.png
My own circuit.PNG
Here is the circuit i found so popular on google. 

The second picture is the pinout for the IC.

The Third picture is how i drew the amp up, it was alot simpler for me to follow this way.

This is an incredibly simple circuit, but If you suck at building circuits like me, a couple things will throw you off.

Some problems i had: Firstly, I did not realize that pin 6 is the negative input from your ipod, and is not just grounded to -V like the others, make sure you see that.

Also, just in case you are brand new to building circuits, R2 is a 10k potentiometers, I had troubles with this, until i realized that the "ground" for the potentiometer is supposed to be the -input, not the ground from your power supply. *facepalm*

I put pins 3,4,5,7,10,11, and 12 in parallel with ground, although im pretty sure it doesnt matter(please correct me if I'm wrong!) this way works great. (by the way, these are your heatsink pins)


*Note: pins 1, 9, and 13 are not used.

Making the Board

Ok so im out of perfboard, and i plan on keeping this for a while so i decided to build a makeshift board...

So what i did was i glued 5 pieces of small paper together. i think you could probablly use that dense cardboard from cereal boxes, but I've never tried it.

And in order to put the components on the board, we're going to be using a needle/something sharp to put little holes in the board, then we will connect them with the jumpers.

We are going to use both sides of this board, the bottom for all grounds and output, and the top for everything else.

Building the Top of the Board

punching holes.png
chip put in.png
chip and output cap.png
solder on the output cap.png
start of positive input wire.png
cap on positive input V.png
solder job on the positive V in.png
added the 2.2 ohm.png
+ in added.png
negative input added.png
- V added.png
We will be laying this circuit out just like the circuit i drew up(step 2 picture 3).

If you run into any problems, let me know in the comments, and ill clear up whatever you dont get in this instructable.

In these pictures, i am not using a potentiometer. The reason is that i am using 2 amps for a speaker project, and will be using the potentiometer to control both.  Sorry it is not pictured, but if you follow the circuit diagram, and make sure to connect the ground of the potentiometer to you negative input and not your negative voltage, it will all work fine.

When connecting the jumpers to pins on the chip, I expanded the hole for that pin a little, pushed the jumper through and soldered the jumper to the pin on the bottom. If you are soldering directly to the chip and not using an IC socket, be careful about how long you keep your soldering iron on the chip's pins, and use a small heat sink(an aligator clip will work if you can solder fast) inbetween your iron and the chip.


If you find that your jumpers are long and dangly, just punch a few extra holes, and thread the wire through, it will tighten it up and keep everything in place.

Wiring the Bottom(grounds)

- V connected to -pin of cap.png
pins 3,4,5,7 grounded.png
pins 10,11,12 and -out grounded.png
This part is pretty simple, just solder the negative voltage wire to all the other pins that should be connected to ground.

There isn't much to explain here, just look at the pretty pictures:)

Finishing Up/Testing

cut down.png
power supply.JPG
all conected up.JPG
speakers.JPG
So thats pretty much it. Your amp should be built and hopefully be sounding great.

It's not a super high quality amp, and you could guess by the part count, but it gets the job done nicely and is super cheap to build.  Plus it took me all of 15 minutes to make the second amp, including taking these pictures.  Very simple.

Thanks for reading and have a nice day.